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Fabrication of Hot Rolled Steel Dust Collectors for the Quarry Industry

At ICF Industries, we specialize in the metal fabrication of equipment and enclosures such as the units highlighted here. We fabricated two of these dust collectors, which are designed to collect rock dust in sand and gravel quarry. The finished units measured 6’-4” in length, 4’-2” square, and are composed of .013” (10 ga) hot rolled pickled and oiled steel. Fabrication began with laser cutting of the raw materials using our Trumpf 4k laser. Once cut, components were then formed using a combination of bending with our press brake and punching capabilities. Components were then welded, painted, and labeled.

Each step also involved comprehensive dimensional inspections to verify that the required ±.060” tolerances and other customer specifications were met. These two units were fabricated and delivered to this customer in New Mexico in just 8 weeks. To learn more about this project, or the processes used to fabricate it, see the table below or contact us directly.

Highlights of this Metal Fabrication Project

Product Description

Dust collectors used in a quarry, rock dust, sand and gravel industry.

Metal Fabrication Capabilities Applied/Processes

  • Primary:
    – Laser Cutting
    – Punching
    – Welding
    – Forming
    – Bending
  • Secondary:
    – Painting
    – Assembly
    – Labeling

Equipment Used to Manufacture Part
Trumpf 4k Laser, Press Brake, Welders

Overall Part Dimensions
Product Length: 6’4″
Product Width: 4’2″

Tightest Tolerances ±.060″

Material Used
Hot Rolled, Pickled & Oiled Steel – Thickness: 10ga (0.135″)

Material Finish
Painted

In Process Testing/Inspection Performed Statistical Process Control (SPC)
Laser Inspection

Industry for Use
Dust Collection/Quarry

Volume
2 Units

Delivery/Turnaround Time
8 Weeks

Delivery Location
New Mexico

Standards Met
Customer Specifications
2D CAD Drawing

Product Name
Dust Collectors

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