From simple brackets and signboards to complex metal housings, we specialize in offering press brake forming services for a wide range of sheet metal fabrications. We can bend everything from structural components to highly cosmetic panels using our hydraulic and mechanical press brakes.
Our fleet of hydraulic press brakes and other forming equipment enables us to perform offline programming, automatically calculate bend sequence, and set up plans customized to workshop requirements.
A standard range of V-shaped, plus channel-shaped dies and punches are used for producing parts with distinct shapes. We also use custom fabricated dies to produce unique precision formed parts. With standard as well as custom tooling capabilities, we can form parts into round, square, rectangle, and other complex shapes.
In 2013 we added a Trumpf TruBend 5130 with many exciting accessories. Some of these accessories include; 6 CNC-controlled backstop axis, die space/stroke extension +230 mm, hydraulic upper tool clamping, CNC crowning, BendGuard with block laser, 2 support arms, optical setup and positioning aid and mobile control.
In 2015 we added a Bystronic Xpert 40 press brake. This press brake is capable of 44 US tons with a bending length of 3.4 feet and an open height 22.4 inches. it has a speed of 11.8 inches per second. This brake is very effecient and precise allowing us to not only make parts faster but make them more precise as well.
Industries Served
We have used our press brake machines and forming capabilities for projects within a variety of industries including:
- Radiator / Heat Exchanger
– Cars and Trucks - Lawn Care
– Lawnmower decks for ZTR mowers
– Misc. sheet metal parts/brackets - Healthcare
– Wheelchair assist platforms
– Supply cabinets - Military Use
– Radiator mounts for off-road use - Stored Energy Applications
– Motorcycle, ATV and Off-Road vehicle battery boxes - Artistic Elements
– Playground Art (Cut outs)
– Screen Layouts
– Plaques and Signs - Engine Lifts
Materials Used
We can work with a variety of sheet metals including:
- Stainless Steel- All Grades
- Carbon Steel
- Mild Steel
- Cold Rolled Steel
- HSLA Grade 50 Steel
- All Other Steel Alloys
- Aluminum – All Grades
- Brass – All Alloys
- Copper – All Alloys
- Nickel and Nickel Alloys
Material Limitations
ICF Industries specializes in forming sheet metal including:
- Mild Steel – thicknesses up to 0.800″
- Stainless Steel – thicknesses up to 0.625″
- Aluminum – thicknesses up to 0.375″
Production Volume
Press brake and forming can be used in high volume sheet metal production runs as well as single thin metal parts. Please contact ICF Industries with any order size. We deal with all types of orders, from prototypes and single pieces to full production runs.
Secondary and Finishing Operations
ICF Industries provides a variety of auxiliary services with forming sheet metal including:
- Welding
- Bending
- Laser Cutting
- Shearing
We can perform a variety of finishing operations including:
- Powder Coating
- Assembly Services
- Labeling and Silk Screening
- Zinc and Chromate Plating
In-House Equipment
- Safan Darley E-Brake 130T w/ KuKa robot arm
- (2) Trumpf TruBend 5130 w/ 3D Offline programming
- Trumpf TruBend 3170 w/ 3D Offline programming
- Trumpf TruBend 5320 w/ 3D Offline
- Trumpf TruBend 5085 w/ 3D Offline programming
- Bystronic Xpert 40 w/ 3D Offline programming
- Verson 4-ft x 15 Ton
- Di-Acro 14 ga x 12″ manual roller
- Americon ¼” x 4′ power roller